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Horizontal Anodizing Line with 450T/month Output, 6500mm Max Profile Length, and 8-12µm Anodizing Film Thickness

Horizontal Anodizing Line with 450T/month Output, 6500mm Max Profile Length, and 8-12µm Anodizing Film Thickness

ব্র্যান্ড নাম: MEI-AL
মডেল নম্বর: APL-450T
MOQ: 1 সেট
মূল্য: RMB4,000,000-5,500,000/set
প্যাকেজিং বিবরণ: স্ট্যান্ডার প্যাকিং রপ্তানি করুন
পেমেন্ট শর্তাবলী: টি/টি
বিস্তারিত তথ্য
উৎপত্তি স্থল:
চীন
আউটপুট:
450T/মাস
মোড:
অনুভূমিক
অপারেশন মোড:
আধা স্বয়ংক্রিয় বা স্বয়ংক্রিয়
অ্যানোডাইজিং ফিল্ম পুরুত্ব:
8-12µm
সর্বাধিক প্রোফাইল দৈর্ঘ্য:
6500 মিমি
রঙ:
সিলভার ব্রোঞ্জ ব্রাউন ব্ল্যাক শ্যাম্পেন সোনার
সাইজ ভিতরে ট্যাংক:
8000*প্রস্থ*3500
ভোল্টেজ:
380V~415v
যোগানের ক্ষমতা:
1 সেট/6 মাস
বিশেষভাবে তুলে ধরা:

Horizontal Anodizing Line 450T/month

,

Anodizing Production Line 6500mm profile

,

8-12µm Anodizing Film Thickness

পণ্যের বর্ণনা
Horizontal Anodizing Line Construction - Automatic Operation Style
This 450T/month manual anodizing production line is designed for efficient aluminum surface treatment with semi-automatic or automatic operation capabilities.
Equipment Specifications
Equipment Name: Control Horizontal Anodizing Line
Output Capacity: 450T/Month
Model: Horizontal U Mode
Operation Style: Semi-automatic or Automatic
Racking Method: Manual racking system
Design Conditions
Alloy Type Aluminium 6061 to 6063 or others
Anodizing Film Thickness 10~12µm micron
Average Coverage Area 350m²/ton
Max Aluminum Profile Length 6500mm
Extrusion Ratio 2.5kg/m²
Working Hours 300 days/month × 20 hours/day = 600 hours/month
Racking System Three fixtures per rack
Racking Operation Manual
Equipment Usage Rate 0.9
Power Supply AC 3-phase 380V 50Hz
Control Power AC220V 50Hz
Water Supply 2kg/cm²*G
Hot Steam 6kg/cm²*G
Compressor Air 6kg/cm²*G
Process Tank Configuration
Process Chemical Composition Tanks
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al³⁺ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al³⁺≤20g/l 2 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 1 Tank
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 1 Tank
Treatment Process Details
Degreasing:
• 6 jigs per tank × 1 tank = 6 jigs
• Treatment time: 2-5 minutes
Alkaline Etching:
• 6 jigs per tank × 2 tanks = 12 jigs
• Treatment time: 3-15 minutes
Neutralization:
• 6 jigs per tank × 1 tank = 6 jigs
• Treatment time: 1-5 minutes
Anodizing:
• 2 jigs per tank × 2 tanks = 4 jigs
• Current density: 130A/m²
• Process time: 30 minutes
• Unprocess time: 10 minutes
• Total time: 40 minutes
• Average anodizing layer: 10.81µm
Colouring:
• Colour process: Mix Salts
• 2 jigs per tank × 1 tank = 2 jigs
• Current density: 70A
• Process time: 2-8 minutes
Sealing:
• Sealing method: Medium or Normal Temperature
• 6 jigs per tank × 1 tank
• Process time: 10-15 minutes
Design Parameters and Settings
Anodizing Treatment Area:
• Each anodizing process requires 40 minutes
• Total jigs per year: 3,600 jigs
• Design capacity: 50m² per jig
• Annual treatment area: 180,000m²
Anodizing Treatment Weight:
• Monthly output: 463T ≥ 450T
Power Consumption:
• Anodising Tank: 100m²/tank × 130A/m² ÷ 0.9 = 14,444A/tank
• Power Rectifier: 15,000A = 2 units
• Colouring Tank: 100m²/tank × 80A/m² ÷ 0.9 = 8,888A/tank
• Colour Rectifier: 12,000A = 1 unit
Process Chart Legend
Process Abbreviations:
De = Degreasing | Rs = Rinsing | HW Rs = Hot Water Rinsing
AE = Alkaline Etching | Ne = Neutralization | An = Anodizing
Cl = Coloring | Sl = Sealing | MU = Material Unloading | Pc = Packing
Horizontal Anodizing Line with 450T/month Output, 6500mm Max Profile Length, and 8-12µm Anodizing Film Thickness 0